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Thursday, November 13, 2008

Better Wind Turbines

A more efficient generator could convert more of the wind's energy into electricity.

By Kevin Bullis

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Power housing: Copper wiring stretches from a prototype of a new kind of generator, which was designed with the variability of wind speed in mind.
Credit: Exro Technologies

ExRo Technologies, a startup based in Vancouver, BC, has developed a new kind of generator that's well suited to harvesting energy from wind. It could lower the cost of wind turbines while increasing their power output by 50 percent.

The new generator runs efficiently over a wider range of conditions than conventional generators do. When the shaft running through an ordinary generator is turning at the optimal rate, more than 90 percent of its energy can be converted into electricity. But if it speeds up or slows down, the generator's efficiency drops dramatically. This isn't a problem in conventional power plants, where the turbines turn at a steady rate, fed by a constant supply of energy from coal or some other fuel. But wind speed can vary wildly. Turbine blades that change pitch to catch more or less wind can help, as can transmissions that mediate between the spinning blades and the generator shaft. But transmissions add both manufacturing and maintenance costs, and there's a limit to how much changing the blade angle can compensate for changing winds.

ExRo's new design replaces a mechanical transmission with what amounts to an electronic one. That increases the range of wind speeds at which it can operate efficiently and makes it more responsive to sudden gusts and lulls. While at the highest wind speeds the blades will still need to be pitched to shed wind, the generator will allow the turbine to capture more of the energy in high-speed winds and gusts. As a result, the turbine could produce 50 percent more power on average over the course of a year, says Jonathan Ritchey, ExRo's chief technology officer. Indeed, in some locations, the power output could double, says Ed Nowicki, a professor of electrical engineering at the University of Calgary, who has consulted to ExRo.

The generator works on the same principles as many ordinary generators: magnets attached to a rotating shaft create a current as they pass stationary copper coils arrayed around the shaft. In ordinary generators, all of the coils are wired together. In ExRo's generator, in contrast, the individual coils can be turned on and off with electronic switches. At low wind speeds, only a few of the coils will switch on--just enough to efficiently harvest the small amount of energy in low-speed wind. (If more coils were active, they would provide more resistance to the revolving magnets.) At higher wind speeds, more coils will turn on to convert more energy into electricity. The switches can be thrown quickly to adapt to fast-changing wind speeds.

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Comments

  • very cool
    SVE on 11/13/2008 at 8:05 AM
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    I'm not sure how well it would do at the megawatt scale power levels as claimed. But I think it would work well at lower level applications like 10's of kilowatts. These frequently occur for small wind turbines and small seawater wave generators. How do they switch the coils in and out? Do they use relays which have low loss or transistors which have higher losses?
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    • Re: very cool
      Kevin Bullis on 11/13/2008 at 9:32 AM
      Technology Review TR Staff
      Nanotechnology and Materials Science Editor
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      I believe the plan is to use transistors for smaller turbines and lower power levels, and relays for larger turbines.
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  • Wind Turbines Alias
    GoToGuy on 11/13/2008 at 10:04 AM
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    Has someone already coined a new term, Windergy, for the sector?
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  • Couple this to FloDesign's turbine
    tony_tl on 11/13/2008 at 10:24 AM
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    Coupled to FloDesign's jet engine-inspired wind turbine, we'll have a game-changing wind power source.
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  • Good Stuff
    briang1621 on 11/13/2008 at 5:05 PM
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    This is a simple engineering improvement which makes a big difference. Often the simple inventions are the ones which have huge impacts.
      These new generators (with a 57% increase in electricity generation) make the investment in wind technology so much more attractive.
      Thanks
    Brian Glassman
    Innovation Management Commercialization
    Rate this comment: 12345
  • What about Axial Vector?
    INM on 11/13/2008 at 11:22 PM
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    AXVC has developed a 98% efficient generator that doesn't use any magnets.  One market they are going after is wind generators because they can handle very low wind speeds.  Only one of many applications.  Press release here.
    http://www.axialvectorengine.com/press_release-82.html
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  • A Pet Peeve
    theradicalmoderate on 11/14/2008 at 3:16 PM
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    I know it's picky of me but Technology Review is a technology magazine. You will therefore understand my disappointment when I run across sentences like this one:

    As a result, the turbine could produce 50 percent more power over the course of a year, says Jonathan Ritchey, ExRo's chief technology officer.

    What's that quantity we get when we integrate power over time called? And why did neither your reporter nor the CTO of a company that produces generators know it? Has someone, perhaps, been copying text from press releases written by marketing weanies?
    Rate this comment: 12345
    • Re: A Pet Peeve
      Siphon on 11/17/2008 at 4:37 AM
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      You're right, and it's not being picky at all, a technology mag shouldn't make these mistakes.

      It seems unlikely to me that this invention will greatly improve energy harvest (yes ENERGY) from wind turbines in high quality wind resources, especially, as mentioned above, for tall megawatt scale turbines that suffer less from wind power variance. Still, even a few percent more energy harvest would be competitive if the generator costs the same (or even less).

      The other invention covered on this site, Tubercles, combined with this switch coil generator, could hugely improve the economics of small wind turbines in relatively poor wind resource areas. Like small distributed (eg homeowner) systems.

      In my mind though, the biggest potential for wind in the future will still be large megawatt class 3 bladed (perhaps 2 bladed as well) turbines in high wind resource areas like the Great Plains and offshore (a bit further in the future). Both the Tubercles and the switching coil generator inventions would be less radical improvements here than they will be for smaller systems in lower wind resource areas. But the advantage could be very significant still.

      One thing is clear now, wind  is already very competitive and is going to help a lot in getting large amounts of clean energy, and with all the innovation still going on, it's only getting better.
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      • Re: A Pet Peeve
        dadan on 11/23/2008 at 8:38 AM
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        I went to Exro's website and was surprised that there too there is confusion between energy and Power.
        In addition, I think I've some knowledge about electrical motors/generators and this article didn't help me understand Exro's innovation. Maybe it's on purpose, for confidentiality reasons, but it makes it difficult to gauge whether it's a true innovation or not.
        From a technical point of view, bigger motors/generators are usually more efficient than smaller, even at low power (this is a major difference with Internal Combustion Engines).
        Electrical motors have been used in locomotives for a century now, because they work well in a wide range of speed/torque. One innovation that appeared soon in locomotive motors was to switch coils wiring between parallel and series depending on speed. Is that what Exro is doing?

        That being said, it's great that motivated people try to find better technological solutions and especially in the energy sector, which really needs it!
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        • Re: A Pet Peeve
          Siphon on 11/24/2008 at 4:56 AM
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          ExRo appears to be working with prototypes of only a few kiloWatts. As you say, going bigger, especially to multi megaWatt scale, means the generator is inherently more efficient already, even at lower speeds. But this innovation is about quickly throttling up or down, and then just for a moment even big generators lose quite a big amount on efficiency. Since the coils can be used individually, a number of coils can operate at peak efficiency when the wind falls, and a number would simply be off. If there are enough coils (and the image shows there are) then it could mean the generator always operates close to peak efficiency even in quickly falling and rising winds.

          If the wind turbine is situated in a high wind resource area (and they should be, since that's the economical resource), one would expect less sudden falling and rising of the wind, especially for those big multi megaWatt machines which are tall enough to harvest high and consistent wind speeds.

          So it would appear that the advantage wouldn't be as huge as claimed for those turbines. Some big machines in good areas already get more than 40% capacity factor. Would this innovation give 60% or more? It seems unlikely. Perhaps when combined with vortex generators (Whalepower) such high capacity factors could be achieved in really good locations.
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          • Re: A Pet Peeve
            nielkmot on 12/02/2008 at 3:23 PM
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            40%? at the mouth of a canyon, maybe.  or if you cheat like crazy on the specs.

            15% is what the local windmill cooperative (www.windshare.org) expected, and 10% is about what they got.
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            • Re: A Pet Peeve
              Siphon on 12/04/2008 at 9:26 AM
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              If you do not have substantial wind resource then don't build turbines in your area. Duh.

              35-45% is typical for the best wind resources. Since there's so many improvements in the pipeline that increase capacity factor - just read the articles on this site about Whalepower, ExRo, Catch the Wind etc. - it appears a substantial improvement can be had here. And there's of course a continued development towards bigger taller turbines (although it's not moving as fast as in the past). I wondered how much of an improvement it would be in real world performance when all these upgrades are combined.

              There's a wind farm in New Zealand that gets close to 50% capacity factor, the world record I think but haven't checked on others recently. But perhaps 50% will be standard in the future with all these upgrades combined.
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  • other applications?
    asiwel on 11/16/2008 at 2:23 AM
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    Why would this interesting type of variable speed generator not be even more appropriate for recovering kinetic energy for electric automobiles whose axle speed varies constantly?
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    • Re: other applications?
      larryrose11 on 11/17/2008 at 7:56 AM
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      Why not ust this in HEV / EV's?
      Because an existing industry is all ready in place for motors on HEV/EV size. Manufacturing is well understood and they have come down the cost/volume curve.
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      • Re: other applications?
        Siphon on 11/17/2008 at 9:34 AM
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        Yes, EVs and hybrids should be an excellent application since they are throttled a lot, they have large and sudden variance which normally lowers the electric motor's efficiency substantially substantially below peak efficiency.

        The EV industry is in it's infancy so I don't see why switching to different traction motors is a big deal cost-wise.

        Any application with throttled electric motors should do. Electric motors powering compressors that are throttled regularly etc.
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  • Fabulous Concept
    Pat495 on 11/17/2008 at 8:51 AM
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    I believe the term is "Wenergy". About the Flo Design concept, it would only hamper this concept.  I do think the "Whale Bump" blades would help it.  Increasing lift range and power output would keep more of the coils active.   Now too that Ocean Based windfarms have been proven to interfere with currents and agitation of the surrounding water that we should fight them with much more aggression.  "Wenergy" is to reduce the footprint, not make mud puddles.
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    • Re: Fabulous Concept
      Siphon on 11/17/2008 at 9:36 AM
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      Yes, I also think this would work well with the Tubercles things. Of course, the advantage isn't totally cumulative for various reasons, but it should be a large effect still.
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  • Scalable
    j4ym3rc on 11/18/2008 at 4:56 PM
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    So the key is Scalable design. A claim region gets the lighter end of the scale. A generator built for an area with higher more consistent speeds would be scaled up.  That would make it hard to really say what kind of megawatts to expect.
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  • Pole switching is status quo
    doteman on 12/16/2008 at 12:19 AM
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    Although not explicity stated, i believe this technique amounts to pole switching.  Pole switching has been implemented on motors ranging from washing machines to wind turbines for years.  The basic concept is to use a high pole count winding configuration at low speeds & a low pole count winding configuration at high speeds.  This has the effect of giving the turbines a wider power-speed range than would otherwise be possible without pole switching.  I believe that these guys are just doing this electronically instead of of with relay or contactor (mechanical) switches.  The "innovation" is more in the circuit than in the machine.  The are probably using thyristors to commutate the currents to the proper coils at the opportune times.  If this is the approach, I am skeptical that this method is at all defensible as it has been applied elsewhere in many embodiments...

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  • Wind Turbine
    Ralph Belden on 12/23/2008 at 4:25 PM
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    Since the 87% of the land mass of the earth has only Class 2 winds, it would seem logical that wind turbines should be made to perform well in Class 2 winds. After all over 2 Billion people live in these areas.

    Power is Equal to the Swept Area of the Rotor blades times the cube of the velocity of the wind, So, P = A x V cubed (add the correction factors)

    Larger Rotor Areas will solve that problem, yes?

    The problem is that the Cube in the formula comes into play very early. Example; if the force on your 1kW turbine is 20kG at 10mph, and nothing else changes, at 20 mph the force cubes to 8000, yes? 20 x 20 x 20 and if the wind goes to 40mph, 8000 cubed is rather large.

    The solution: A rotor blade that can change it's Area, yes? From 100% to nearly 0 to meet the changing wind conditions.

    I did that many years ago. WWW.AppropriateEnergy.com will show you how.
    All my turbines are rated for Class 2 operation and warranted for Typhoon areas.   

    PS: Wind turbines are often wrongly called "Wind Generators". To the best of my knowledge three things Generate Wind, The Sun, Politicians, and a good bowl of Beans.

    RAB

              
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